Manufacturing Heating Products for Freight Railroads, Transit Systems and Industry

1000 Volt QuiConnector

The Thermal-Flex 1000 Volt QuiConnector was designed for use with our switch heating systems.  The QuiConnector is a quick disconnect type connector that provides an alternative to time consuming field terminations when it is necessary to change out system components.

The QuiConnector features solid brass contacts which are overmolded with a thermoplastic, heat resistant, insulated rubber compound.  The cam action connector ensures positive locking of the mating connector halves.  A large, raised alignment dot aids in mating the male and female halves and provides a visual indication of proper mating.  The ergonomic design conforms to the user’s hand making it easy to connect and disconnect, even when wearing gloves.

High Voltage Quick Disconnect Connector

Specifications

  • Connector Size: 0.700” O.D.
  • Insulation Thickness: 0.100” Nominal
  • Wire: Accepts #10 and #8 AWG Stranded Locomotive Cable
  • Current: 70 Amps Max.
  • Voltage Rating: 600 to 1000 Volts
  • Factory Terminated to Heating Elements
  • Factory Terminated Pigtail

Features

  • Cam-Action Locking Design for High Conductivity
  • Positive Locking Prevents Contact Movement Within the Molded Housing
  • Molded Rubber Compound Resists Heat and Cold
  • Suitable for use in Almost any Environment
  • Weather Tight Design

Tie Mount Junction Box

The Tie Mount Junction Box was designed for mounting between rail ties.  It locates electric switch heater and other component wiring in a central location for easy termination in a protected water tight fiberglass enclosure.

Junction Box

Bracket

  • Material: Steel
  • Dimensions: 11.5″ W x 6″ D x 9.5″ Between Ties
  • Finish: Rust Proof Paint
  • Hardware 5/16″ Stainless Steel & 4″ Galvanized Lag Bolts & Washers

Junction Box

  • Material: Polyester
  • Type: NEMA 4X
  • Size: 8.00″ x 6.00″ x 5.60″
  • Cover Seal: Raised & Seamless Foam Gasket
  • Hinges: Stainless Steel Pin
  • Latch: 2 Each, Stainless Steel Screws
  • Optional: Snap Latch & Additional Enclosure Sizes

Pedestal and Junction Box

The Thermal-Flex Junction Box was designed for trackside termination of electrical wiring.  The Junction Box locates electric switch heater and other component wiring in a central location for easy termination in a protected water tight fiberglass enclosure.

The Thermal-Flex Pedestal provides a secure conduit for underground electrical wiring.

Trackside Junction Box with Pedestal

Pedestal

  • Material: Steel
  • Dimensions: 22″W x 4″ D x 4″
  • Base: 6″ x 6″
  • Conduit Hole Size: 2.5″ x 4.5″
  • Finish: Rust Proof Paint
  • Hardware: 5/16″ Stainless Steel

Junction Box

  • Material: Polyester
  • Type: NEMA 4X
  • Size: 8.1″ x 6.1″ x 4.4″
  • Cover Seal: Raised & Seamless Foam Gasket
  • Hinges: Stainless Steel Pin
  • Latch: 2 Each, Stainless Steel Screws
  • Optional: Snap Latch & Additional Enclosure Sizes